Custom Sintered & Diecast

Custom Made Sintered and Diecast Parts

PRODUCTION PROCESS

AS FOR THE BUSHINGS, THE PRODUCTION PROCESS IS THE SAME; INITIALLY, THE POWDERS ARE MIXED AND COLD-PRESSED INTO THE MOLD TO OBTAIN THE DESIRED SHAPE.  THE COMPOSITION OF THE MIXTURES ARE ESTABLISHED ON THE BASIS OF THE CUSTOMER’S FUNCTIONAL REQUIREMENTS.  THEN, THE PRODUCT IS INTRODUCED INTO THE CONTROLLED ATMOSPHERES OVEN, WHERE THE PARTICLES WILL WELD WITHOUT MELTING.  ONCE OUT OF THE OVEN, THE PRODUCT IS CALIBRATED USING CALIBRATION PRESSES IN ORDER TO RESPECT THE DESIRED TOLERANCES.  ACCORDING TO THE PRODUCT FUNCTIONAL NEEDS, THE CUSTOMER CAN PERFORM THE FOLLOWING TREATMENTS: GALVANIC COATING, VAPORIZATION, THERMAL TREATMENTS AND/OR MECHANICAL WORKING WITH MACHINE TOOLS. AS WELL AS ALL OTHER PRODUCTION CYCLES.  QUALITY CONTROL ENSURES COMPLIANCE WITH THE TECHNICAL REQUIREMENTS AGREED WITH THE CUSTOMER.

MEANS OF PRODUCTION

>CONSTRUCTION OF MOLDS WITH CAD-CAM SYSTEMS: THE ADVANCED MECHANICAL SOLUTIONS ARE CREATED BY TWO SPECIALIZED ENGINEERS AND OUR EXPERIENCE

>FORMING PRESSES (COLD PRESSING)

>SINTERING OVEN

>AUTOMATIC MACHINES FOR MACHINING, DEBURRING AND GRINDING

>PLANT FOR THE OIL IMPREGNATION

QUALITY CONTROL

>DIMENSIONAL MEASURING EQUIPMENT

>RADIAL TENSIL STRENGTH TEST MACHINE

>PRECISION BALANCES

>HARDNESS TESTERS

LIST OF MATERIALS

>BRONZE; BRONZE+GRAPHITE

>MIXTURES BRONZE/IRON

>IRON

>STEELS SIMPLE OR MEDIUM/LOW ALLOY

ADVANTAGES

>MASS PRODUCTION OF PARTS REQUIRED

>ECONOMICAL BENEFITS DUE TO THE REDUCTION OR ABSENCE OF WASTE MATERIAL

>ACCURACY OF THE PARTS COMPARING TO THE DIE CASTING

>OPPORTUNITY TO CREATE CARIOUS AND COMPLEX SHAPES

>SELF-LUBRICATING PROPERTIES THAT CHANGE DEPENDING ON THE DENSITY

>HIGH WEAR RESISTANCE